Job Title: Senior Consultant | SAP PPQM | Delhi CEC | SAP
For a SAP PP-QM & MES Senior Consultant must act as a bridge between the shop floor and the boardroom. This role requires 8–12 years of experience in driving "Smart Factory" initiatives, integrating core S/4HANA manufacturing modules with modern Execution Systems (MES) to enable Industry 4.0.
Core Responsibilities
- Integrated Solution Architecture: Design and lead the implementation of unified Plan-to-Produce and Quality-to-Value processes. Architect the integration between SAP S/4HANA (PP/QM) and MES platforms (such as SAP Digital Manufacturing/DMC, Rockwell, or Siemens).
- Smart Manufacturing Advisory: Advise C-suite clients on digital manufacturing roadmaps, focusing on shop-floor automation, real-time production visibility, and paperless manufacturing.
- Quality Management Transformation: Configure advanced QM processes including Automated Inspection Lot creation, Stability Studies, Calibration, and Quality Issue Management (QIM) integrated with MES-driven data capture.
- MES Integration (MII/DMC): Lead the functional design of interfaces between SAP and MES using SAP Plant Connectivity (PCo) and BTP. Ensure real-time synchronization of production orders, goods movements, and quality results.
- Strategic Delivery: Oversee full-cycle S/4HANA implementations using SAP Activate, managing large cross-functional teams and ensuring "Clean Core" principles through BTP extensions.
- Practice Growth: Lead pre-sales efforts by developing business cases for Industry 4.0 investments and creating Proof of Concepts (PoCs) for AI-driven predictive quality and maintenance.
Required Skills & Qualifications
- Experience: 8–12 years of core SAP PP & QM experience, with at least 3 years of direct MES implementation/integration experience.
- Module Mastery: Deep configuration knowledge in S/4HANA PP (MRP Live, PP/DS, Discrete/Process) and QM (Audit Management, FMEA, SPC, and Certificate of Analysis).
- Technical Connectivity: Strong understanding of ISA-95 standards for enterprise-to-control system integration and experience with IDocs, BAPIs, and OData services for shop-floor connectivity.
- Quality & Compliance: Deep understanding of industry-specific standards such as ISO 9001, IATF 16949 (Automotive), or GxP/FDA (Life Sciences) validation requirements.
- Education: Bachelor’s degree in Mechanical/Industrial Engineering, Supply Chain, or Computer Science. An MBA is highly preferred for Managerial roles.
Preferred Certifications
- SAP Certified Application Associate – S/4HANA Manufacturing or Quality Management.
- Certification in SAP Digital Manufacturing (Cloud) or specialized MES vendor certifications.
- Experience with Generative AI for automated root-cause analysis (RCA) in quality management and IIoT sensor integration for predictive manufacturing.